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DOE-HDBK-1092-2004
outdoors or in corrosive atmospheres, its material and finish should be such that maintenance
costs and shutdowns are minimized. (See Figure 5-2.)
Figure 5-2. Arcs and sparks are sources of ignition that produce enough heat to cause
an explosion if the air and gas mixture is between the lower and upper flammable
limits of the liquid involved.
5.2.1
SOURCES OF IGNITION
When flammable gases or combustible dusts are mixed in the proper proportion with air, a
source of energy is all that is needed to touch off an explosion. One prime source of energy is
electricity. During normal operation, equipment such as switches, circuit breakers, motor
starters, pushbutton stations or plugs, and receptacles can produce arcs or sparks when
contacts are opened and closed, which can easily cause ignition. Other energy hazards are
devices that produce heat, such as lighting fixtures and motors. Surface temperatures of these
devices may exceed the safe limits of many flammable atmospheres. Finally, many parts of the
electrical system can become potential sources of ignition in the event of insulation failure.
Included in this category are wiring (particularly splices), transformers, impedance coils,
solenoids, and other low-temperature devices without make-or-break contacts.
Nonelectrical sources such as sparks from metal can also easily cause ignition: a hammer, file,
or other tool dropped on masonry or on a nonferrous surface could be a hazard unless it is
made of nonsparking material. For this reason, portable electrical equipment is usually made
from aluminum or other material that will not produce sparks if it is dropped.
5-13


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