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PYROPHORIC METALS
DOE-HDBK-1081-94
Spontaneous Heating and Pyrophoricity
micron-diameter dust have ignited when heated to 190 C (374 F).
Combustion of zirconium dust in air is stimulated by the presence of limited
amounts of water (5 to 10%). When very finely divided zirconium powder is
completely immersed in water, it is difficult to ignite, but once ignited it burns
more violently than in air.
Massive pieces of zirconium do not ignite spontaneously under ordinary
conditions, but ignition will occur when an oxide-free surface is exposed to
sufficiently high oxygen concentrations and pressure. The explanation for this
reaction is the same as that cited for a similar titanium reaction. Zirconium
fires (like fires involving titanium and hafnium) attain very high temperatures,
but generate very little smoke.
Explosions have occurred while zirconium was being dissolved in a mixture of
sulfuric acid and potassium acid sulfate. Zirconium has exploded during and
following pickling in nitric acid, and also during treatment with carbon
tetrachloride or other halogen-containing materials. Spontaneous explosions
have occurred during handling of moist, very finely divided, contaminated
zirconium scrap.
Hafnium
Hafnium has similar fire properties to zirconium. Hafnium burns with very
little flame, but it releases large quantities of heat. Hafnium in sponge form
may ignite spontaneously.
Hafnium is generally considered to be somewhat more reactive than titanium or
zirconium of similar form. Damp hafnium powder reacts with water to form
hydrogen gas, but at ordinary temperatures this reaction is not sufficiently
vigorous to cause the hydrogen to ignite. At higher temperatures, however,
ignition of the hydrogen may be expected to proceed explosively.
Storage and Handling
Special storage precautions are not required for zirconium castings because of the very
high temperatures that massive pieces of the metal can withstand without igniting.
Zirconium powder, on the other hand, is highly combustible; consequently, it is
customarily stored and shipped in 3.78-L (1-gal) containers with at least 25% water by
volume. For specific details, refer to NFPA 482, Standard for the Production,
Processing, Handling, and Storage of Zirconium.
Zirconium powder storerooms should be of fire-resistive construction equipped with
explosion vents. Cans should be separated from each other to minimize the
possibility of a fire at one can involving others and to permit checking of the cans
Pyrophoricity
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