Chemical Process Hazards Analysis

• Chemical Process Hazards Analysis
• This document has been reproduced directly from the best available copy
• Foreword
• Acknowledgements
• Table of Contents
• Table of Contents cont'd
• List of Tables
• List of Figures
• Acronyms
• Glossary
• Glossary cont'd
• Glossary cont'd
• Introduction
• Overview Requirements for Process Hazard Analysis Under the PSM Rule
• Information About Process Equipment
• Schedule
• Findings and Recommendations
• Essential Elements of Process Hazard Analysis
• Step-by-Step Procedure cont'd
• Figure 3.1 Process Hazard Analysis Task Structure
• Step-by-Step Procedure cont'd
• Elements Common To All Process Hazard Analyses
• Analyze Process Hazards by Developing Accident Scenarios
• Table 3.1 Processing Hazards
• Table 3.1 Process Hazards (continued)
• Figure 3.2 Example Interaction Matrix for Identifying Process Hazards
• Review Previous Incidents
• Figure 3.3 Anatomy of an Accident
• Consider Facility Siting
• Table 3.2 Checklist for Worker Exposures
• Table 3.3 Checklist of Facility Siting Issues
• Table 3.4. Example Human Factors in Process Operations
• Decide on Need for Action
• Process Hazard Analysis Methods With Examples
• Figure 4.1 Dock 8 HF Supply System
• Figure 4.2. Cooling Water Chlorination System
• Analysis Procedure
• Table 4.1 Simplified Process hazards Analysis Checklist
• Table 4.2. Main Headings of Well's Checklist
• Table 4.3 Main Headings of Baleman's Check list
• Table 4.4 Approximate Checklist Analysis Time Requirements
• Analysis Procedure
• Table 4.5 Checklist Analysis of Dock 8 HF Supply System
• Table 4.6 Checklist Analysis of Cooling Water Chlorination System
• Analysis Procedure
• Table 4.7 Typical Format for a What-If Analysis Worksheet
• Limitations of the What-If Analysis
• Limitations of the What-If/Checklist Analysis
• Table 4.9. What-If Analysis of Dock 8 HF Supply System
• Table 4.9. What-If Analysis of Dock 8 HF Supply System (continued)
• Table 4.10. What-If Analysis of Cooling Water Chlorination System
• Staffing Needs and Time
• Table 4.12. What-If/Checklist Analysis of Dock 8 HF Supply System
• Table 4.13. What-If/Checklist Analysis of Cooling Water Chlorination System
• Description of the Method
• Table 4.14 Guide Words for HAZOP Studies
• Table 4.15 Example HAZOP Study Process Parameters and Deviations
• Staffing Needs and Time
• Table 4.16 Typical Format for a HAZOP Study Worksheet
• Table 4.17 Time Estimates for Using the HAZOP Study Method
• Table 4.18. Example HAZOP Study for the Dock 8 HF Supply System
• Table 4.19. Example HAZOP Study for the Cooling Water Chlorination System
• Failure Mode
• Cause(s)
• Limitations of Failure Mode and Effects Analysis
• Analysis Procedure
• Table 4.20. Example FMEA Worksheet
• Table 4.21 Time Estimates for Using the Failure Mode and Effects Analysis Method
• Table 4.22. Partial FMEA for the Dock 8 HF Supply System
• Table 4.23. Partial FMEA for the Cooling Water Chlorination System
• Staffing Needs and Time
• Table 4.24. Fault Tree Symbols
• Table 4.24. Fault Tree Symbols cont'd
• Table 4.25 Minimal Cutset Documentation
• Figure 4.3 Example FTA for the Dock 8 HF Supply System
• Figure 4.4 Example FTA for the Cooling Water Chlorination System
• Reporting and Review of Analyses
• Reporting the Process Hazard Analysis
• Review of the Process Hazard Analysis
• Table 5.1 Deviations Guide
• Review of the Process Hazard Analysis cont'd
• Establishing A System for Resolving Action Items and Implementing Corrective Actions
• The Corrective Actions System
• Updating the Process Hazard Analysis
• Relationships of Process Hazard Analyses to Other DOE Required Hazard Analyses
• Relationships of Process Hazard Analyses to Other DOE Required Hazard Analyses cont'd
• References
• References cont'd
• Concluding Material
• Blank page

Chemical Process Hazards Analysis

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