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| DOE-HDBK-6004-99
All safety-class circuits inside the facility should be run in trays or in rigid steel conduit for all sizes.
Safety-class circuits should be routed only through safety-class raceways. All non-safety-class
circuits originating in safety-class equipment (associated circuits) including space heater circuits
should be routed in the same manner as safety-class circuits up to the isolation device. No other
circuits should be routed through safety-class raceways.
Trough-type cable trays should be utilized where practicable. Tray strength should be verified by
tests in accordance with the latest revisions of NEMA VE 1-1991 Metal Cable Tray Systems. The
fill of power trays should be limited to 30% of usable area of 3 inch deep tray. The fill of control
trays and instrumentation trays should be limited to 30% area. The loading of each section of tray
should be calculated based upon the cable manufacturer's data.
Separate power trays and control trays should be provided in the vicinity of motor control centers
and 480 V switchgear. In outlying areas, control cable and 600 V power cables may be run in the
same tray. Lighting branch circuits should not be run in trays in any location, except for lighting
panel feeders which will be 90o C cable.
Trays for cables of different voltage levels should be stacked in descending order with the higher
voltage. Instrumentation trays should always be at the bottom. At least 12 inches of clear space
should be provided between tray levels.
Trays should be made of hot-dipped galvanized steel. Adequate tray support must be provided to
bear the electromagnetic loading in cables and trays when trays are used in areas of strong magnetic
field gradients and time varying fields.
Instrumentation cables should not share the same raceway with power cables, control cables, or
telephone cables.
Cable tray systems related to safety-class electrical systems should be designed the requirements of
IEEE-344.
Separate conduit should be supplied for the DC battery feeders.
Cable trays should be designed for a dead cable load of fifty pounds per foot, plus a single live load
of 200 pounds applied at any point along the tray between supports. In addition, tray supports should
be designed for loads due to the interaction between DC currents and the local magnetic field. In
general, the medium voltage cable trays will be sized to allow spacing between cables of more than
one cable diameter in a single layer. Fire stops of fire retardant materials will be used at floor and
wall penetrations and long vertical runs. Normally, trays will not be routed over areas of high fire
hazard; e. g., main lubricating oil reservoir, diesel generator sets, etc.
Cable tray systems related to safety-class electrical systems should be designed to the requirements
of IEEE-344.
Electrical Penetrations
Electrical penetration assemblies should be provided as a means of passing electrical circuits through
the containment building wall while maintaining the integrity of the containment pressure barrier. The
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