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DOE-HDBK-6004-99
Structural Acceptance Criteria
Cooling systems that are safety-class should have design, fabrication, inspection and testing in
accordance with a recognized safety-class code such as the ASME Boiler and Pressure Vessel Code
(ASME 93a). The specific codes and criteria selected should be commensurate with the level of
safety required and should have a technical justification. Where ASME design is not feasible, such
as in the case of unique materials or designs, the alternate codes may be used. Piping and equipment
supports should be designed to AISC N690 and ASME 95.
Cooling system components that are not safety-class should have design, fabrication, inspection and
testing in accordance with a recognized national consensus code such as the ANSI/ASME Standard
B31.3 "Chemical Plant and Petroleum Refinery Piping."
Deflection Analysis
An analysis of cooling system deflections over the full range of temperatures, vacuums and pressures
should confirm no interferences or loss of pressure boundary integrity.
Testing and Inspection
The design of structures, systems and components of the safety-class cooling system should permit
initial and periodic testing and inspection of important areas and components to assure integrity and
capability to perform the safety function. The design should also permit a materials surveillance
program.
Non-destructive testing and inspection of safety-class welds, vessels, piping and valves should be in
accordance with the ASME Boiler and Pressure Vessel Code (ASME 93a). Where ASME design
is not feasible, such as in the case of unique materials or designs, alternate codes such as those listed
in Table II-1 may be used with justification. Weld acceptance criteria should be in accordance with
the requirements of codes listed in Table II-1.
Computational Methods Validation
Computer codes or other computational methods supporting the design of cooling systems should
have validation and verification for the range of normal and off-normal operations including design
basis accidents. This validation and verification should support the use of the computational method
in each intended application.
IEEE standard 730-1984, "IEEE Standard for Software Quality Assurance Plans" describes the
validation and verification process.
Materials
The cooling system boundary materials and design should provide sufficient margin to assure that,
when stressed, the boundary behaves in a non-brittle manner with a very low probability of rapidly
propagating fracture.
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