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DOE-HDBK-1101-96
Risk-Based Priorities
For DOE sites with several processes covered under the PSM Rule, completion of PSI and PrHAs
must be prioritized based on risk factors associated with the processes. Risk factors suggested by the
PSM Rule include the extent of the process hazards, the number of potentially affected employees,
the age of the process, and past performance of the process. Other factors might include the
complexity of the process or ratios of quantities of HHCs to their respective TQs. The prioritized list
of processes and the criteria used to rank the processes must be documented as part of the PSM
program records.
Resources and Schedule
The implementation of the PSM Rule at sites with extensive chemical processes may require
additional resources to develop an integrated PSM program. Many DOE sites may have already
completed much of the work necessary to comply with the PSM Rule. In fact, all elements of the
PSM Rule should already be in place, except for PSI packages and the conduct of PrHAs. Accord-
ing to the Rule, these two elements may be phased in over a 5-year period. PSM implementation
schedules must attempt to comply with the schedule established by the Rule. Additional sources of
information regarding PSM program implementation are provided in Appendix D.
3.3 Program Leadership and Implementation
Management Commitment
Studies of the most effective safety programs show a high degree of management commitment.
Thus, consistent emphasis on PSM and management attention to PSM programs are necessary for
these programs to effectively prevent releases of HHCs.
Responsibilities and PSM Integration
Because responsibilities for PSM elements are scattered throughout DOE contractor organizations,
clear assignment of responsibilities within PSM programs is essential. However, because a PSM
program requires a single point of leadership, each affected site should identify a PSM Coordinator
to be responsible for integrating all PSM elements. The PSM Coordinator might chair a site PSM
committee composed of representatives from all supporting organizations. The PSM Coordinator
might be the manager of a covered process, or the PSM subject-matter expert in the safety organiza-
tion.
One of the most critical challenges in implementing an effective PSM program is integrating or
forging 14 diverse management elements into a single management system focused on process
safety. Many aspects of the PSM program exist within DOE. However, these elements often
operate independently because they are performed by different departments within contractor
organizations. A PSM program cannot succeed without good communication and coordination
among elements. Careful implementation of the MOC element can provide critical linkages
necessary for integration.
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