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DOE-HDBK-1132-99
Alamos that greatly reduces the amount of waste generated. Electrorefining is
used to purify plutonium, leaving impurities behind in an anode " eel"that
h
requires further processing, usually by aqueous means. Relatively pure
plutonium oxide can be reduced to metallic form by direct oxide reduction, which
requires dissolving plutonium oxide in a calcium chloride salt and introducing
metallic calcium as the reducing agent. The resulting calcium oxide can be
converted to calcium chloride by reacting with a chlorinating agent. Note that the
media for pyrochemistry are typically chloride salts, and require special aqueous
process equipment specifications to minimize corrosion. Likewise, the crucibles
used to contain the melt also should be processed into a waste form or
processed for extraction of plutonium. Exhaust ventilation, handling devices, and
local furnace cooling should take thermally hot operations into account.
Design of materials management and storage systems should attempt to achieve
inventory extension to the maximum extent possible; that is, to minimize the
frequency with which inventory must be taken and reconciled. This can be
accomplished by use of a vault system with a long-term storage vault that can be
locked down for a year or more, and a day vault that contains the items that will
be used within the year. Sizing of process equipment should recognize the
down-time required to complete inventory actions. These actions include
cleaning out process equipment, wiping down gloveboxes, consolidating
materials, conducting nondestructive assays, and reconciling inventory values.
Management of Plutonium-Contaminated Wastes . Plutonium-contaminated
and radioactive wastes generated from the PPHF should be managed and
handled safely and effectively. The process system should be designed to
minimize the generation of wastes at the source. The waste management system
should be designed to limit the release of radioactive materials to the
environment.
Process liquid waste should be collected in the liquid waste treatment system
and contained in geometrically safe vessels for temporary storage, sampling, and
neutralization. Liquid waste should be concentrated by evaporation, and off-gas
from the liquid waste evaporator should be sampled for radioactive materials and
I-57


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